Engineer & Entertain

Ideas I grapple with

Get off your high horse

Traditional Japanese woodworking is performed while seated on the ground. So as to not cut into your tatami, saw horses low to the ground are used.

I do not frequently crosscut while sitting in seiza, but I have found many uses for the horses

  • Several sets of them on the floor of your shop make it very easy to break down sheet goods
  • Take a pair and a saw when you go to purchase lumber. Yes, most places will cut the lumber for a small fee, but where is the fun in that?
  • Use them on your workbench to lift work off the bench.
  • Push up bars. Crank out a few push ups while you contemplate your next saw cut.

The low horses are also a great project to help you bootstrap your wood shop. They are cheap and easy to build. Also, they can be built with only hand tools.

I largely followed the procedure laid out by Make Skill Builder: Building Woodworking Low HorsesI cut four legs at 8 inches long and two beams at 22 inches long.

Some assembly required.

I found the center of the beams’ thickness. I also found the center of the legs’ length. These marks allow for dead-on layout for the Lincoln log notches which will be sawn out.

The notches are 1/2″ deep. I did not measure their width. I marked where I wanted the notches and then used the connecting piece to mark the width. Measurement is the enemy of precision. I used a coping saw to cut the walls of the notches.

I then used the coping saw to remove the waste from the notches.

Cut as close to the line as you can. It will make for less clean up with a chisel & mallet later.

A chisel will clean up the notch. Like an electron killing psychopath, I used a trim router with a straight bit to square everything up.

I cut relief with the coping saw in the bottoms of the legs to create feet. Again I used the trim router to tidy my cuts, but a mallet and chisel could be used.

I applied glue to the notches and clamped everything together.

The other one looks exactly like the first. I love a good set of twins.

I skipped cutting any design into the legs. Despite my aversion to aesthetics, sawing curves into the horses provides practice for curved cutting and makes them easy to identify as yours.

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